Rubber-Ceramic Wear Liners
Ceramic Rubber Composite Plate is a Square Wear-resistant Rubber Lining Plate Formed by Embedding Special Ceramic Sheets in Special Rubber Through Vulcanization, and then Fixed on the Inner Shell Steel Plate of the Equipment by Welding or Pasting to Form a Solid and Buffering Wear-resistant Layer. It is Widely Used As Anti-wear Lining Plate for Coal Conveying and Ash Discharge System of Thermal Power Plant and Silo, Hopper and Other Equipment in Material Conveying and Batching System of Metallurgical Iron and Steel Industry.
Why Us:
We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements. All products are compliant
with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS and ASTM regulations. Material report and dimension
checking report are available.
1. Wear Resistance: Alumina Corundum Ceramics Are Adopted, with Hardness Above Hra85 and Wear Resistance 271.5 Times Higher Than That of Manganese Steel;
2. Impact Resistance: Toughened Ceramic Formula, Which is Not Easy to Break and Can Resist the Impact of Large Materials;
3. High Temperature Resistance: It Can Operate at 0 ºC - 250 ºC for a Long Time;
4. Anti Falling Off: the Adhesive Used in Ceramics is Very Firm; Each Ceramic Has a Penetrating Bolt Passing Through the Bottom Steel Plate and is Firmly Welded with Double Safety;
5. Convenient Installation and Replacement: It is Provided with a Whole Lining Plate to Facilitate Replacement and Installation and Reduce After-sales Service;
6. Reduce Maintenance: the Wear Resistance Greatly Reduces the Maintenance Frequency and Saves Cost and Labor
Technical Data of ceramic rubber liner composite wear plate:
| Item |
Description |
Unit |
Result |
| Alumina Ceramics |
| 1 |
Alumina (Al2O3) |
% |
92 /95 |
| 2 |
Density |
g/cm3 |
3.64 |
| 3 |
Water Absorption |
% |
<0.01 |
| 4 |
Hardness |
Mohs |
9 |
| Rubber |
| 1 |
Material |
|
NR, BR |
| 2 |
Gravity |
g/cm3 |
1.15 |
| 3 |
Tensile Strength |
MPa |
16 min |
| 4 |
Elongation |
% |
400 min |
| 5 |
Abrasion Loss |
mm3 |
≤80 |
| 6 |
Aging Coefficient (70ºCx48h) |
|
0.87 |
| Peeling Strength |
| 1 |
Peeling strength between rubber & ceramic |
KN/m |
≥12 |
| 2 |
Peeling strength between rubber & steel |
KN/m |
≥12 |
Qingdao Jinyuan Rubber Co., Ltd., founded in 2004, is located in the beautiful coastal city of Qingdao. Based on the domestic market, the company mainly sells ATW series products jointly developed by German adhesive technology of word research center and Jinyuan rubber.
It is mainly famous in China's engineering field for its professional research, development, production, sales and service of engineering rubber and plastic products and wear-resistant products. Jinyuan rubber has a high-quality, energetic and enterprising staff team, including a scientific research and development team with strong technical strength and a sales team with professional sales quality. The company has eight categories: silica gel products, rubber products, plastic products, shock-absorbing products, injection molding and plastic products processing, rubber and plastic extrusion, die cutting and stamping, foaming products, covering all fields of engineering rubber and plastic products, and has obtained a number of national invention patents.
The company pays attention to the road of international cooperation. Every year, the company conducts special research with top chemists in Germany at the bonding Research Institute of Kaiserslautern University in Germany for 3 ~ 6 months, and has established good communication and communication relations with national rubber and plastic societies in Switzerland, Germany, Britain, the United States and Japan and research institutes of well-known engineering rubber and plastic enterprises, so that the R & D level of the company in the field of engineering rubber and plastic products has always kept pace with the world. The company implements quality management in strict accordance with the requirements of ISO9001, strict inspection standards, excellent testing means and comprehensive product inspection to ensure the stable, consistent and reliable quality of the company's ex factory products. In order to ensure product quality, meet customer requirements and continuously improve the company's performance.
Mission of Jinyuan rubber: to become the most popular supplier of engineering rubber and plastic products and the leader of engineering rubber and plastic industry.
Jinyuan company's vision: through 30 years of efforts, the company will become the most innovative and competitive international enterprise.
The market positioning of Jinyuan rubber is to comprehensively solve the maintenance problems such as equipment sealing, shock absorption and wear-resistant treatment. In the past decade, a series of engineering rubber and plastic products have been widely used in the fields of automobile, engineering machinery, metallurgy, electric power, chemical industry, machinery, mining, shipbuilding, household appliances, electronics, municipal administration and so on. The products are exported to overseas. Domestic cooperative steel plants include large steel enterprises such as Japan steel, Angang, TISCO and Nanjing steel, which have been unanimously recognized by customers.
Supplying Standard and Customized Rubber & Plastic Parts
Established in 2004, Jinyuan Rubber is specialized in providing quality customized rubber molding,
extrusion parts, plastic injection products and some standard parts.
Meeting Various Standards
We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements.
Our products are compliant with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS
, BS and ASTM regulations.
Parts include, but are not limited to:
Liners, grommet, sleeve, feet, gasket, wheel, bellow, cap, dust cover, pad, washer, Strip, plug, stopper, grip,
seal, bushing, bumper, blocks, and anti vibration mounts etc.
Wear-resistant ceramic rubber composite panels are mainly used in coal conveying and ash discharge systems in thermal power plants, as well as in material conveying and batching systems in metallurgical iron and steel industries.The composite liner is widely used in high wear parts of mine and mineral processing equipment, such as pipes, tanks, deflectors, scrubbers, overflow inclined walls and loading tanks, hopper, etc.
CERTIFICATES
FAQ
1. What types of rubber do you use?
Jinyuan Rubber has extensive experience in a vast range of rubber, including: Natural Rubber, SBR, CR, NBR, HNBR,
EPDM, Silicone Rubber, FPM, ACM, FK etc.
2. What types of plastic do you use?
Jinyuan Rubber has extensive experience in a vast range of plastics, including: ABS, Polypropylene (PP), PVC, POM,
PE, PEEK, Polyamide (PA) Nylons, PBT, etc.
3. What services do you provide?
We offer a broad range of services, including, Custom Rubber Molding, Liquid Injection Molding, Rubber Extrusion, and
Rubber/Plastic to Metal Bonded Parts.
4. Why us?
4.1 More than 15 years professional manufacture experience.
4.2 Professional R&D team, production team, sales team, after-sales service team.
4.3 Superior performance with most competitive price.
4.4 Faster delivery time.
5. Perfect quality control process
5.1 Raw material inspection
All raw materials before warehousing must be tested, and the corresponding physical property report shall be issued,
and compared with the physical property report of raw materials. Only when the test values of the two physical property
reports are consistent, can they be warehoused.
5.2 Mold inspection
After mold development or cleaning, we will check the full size of the mold to ensure that the quality of each cavity is
the same.
5.3 Product inspection
In the process of product production, inspectors regularly inspect the semi-finished products to ensure the rationality
of the process and control the defective rate within a reasonable range.
5.4 Finished product inspection
The double inspection can ensure that the product appearance and size are 100% qualified.
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